ABV Machine Works | Drum & Rollers

Conveyor Pulleys (Drums)

At ABV, We design, Manufacture several types of pulleys for bulk material handling conveyors which suits customer’s specifications and precession engineered for perfect performance. Which are used in Mining, Road construction machineries, ABV pulleys are suitable for continuous operation and designed as per relevant IS and other international standards.

Types of Conveyor Pulleys (Drums)

  • Head Pulley (Drive Drum) – With Rubber lagging
  • Tail Pulley (Driven Drum)
  • Flange Driven Pulley

Manufacturing Classifications

  • Weld on Hub type
  • Hubs and Taper lock Type
  • Coupling Type

Our facilities for Pulleys Manufacturing

  • CNC Band saw cutting machines
  • Plasma cutting Machines
  • Semi-Automatic Lathe machines
  • MIG Welding Machines
  • Dynamic Balancing Machine
  • Auto Dry Painting Booth

Salient features of ABV Pulleys are

  • Pulley shafts are made of C45 steel and ultrasonically tested.
  • Total Runout on the shaft is limited to 0.2mm.
  • Out of roundness of shell maintained to +/1.5mm and face run out is limited to 1.5mm.
  • Hubs and Taper locks from the Global suppliers like Fenner , Skf ,NMTG
  • All pulleys are statically and dynamically balanced with balancing machine.
  • Pulleys provided with minimum 8mm-10mm thick fillet weld joint.
  • Rubber lagging carried to min10mm thickness, surface grinding done for uniformity and Groove cutting as per standard specifications.
  • The lagging sheets are of natural rubber and are hot vulcanized to the shell.
  • Pulley are painted as per customer Requirement.

Salient features of ABV Pulleys are

Conveyor Idler Rollers/ Idlers

Idlers/ Rollers are the heart of a conveyor, since reliability and longer life can reduce down time for the conveyors, effect reduction in power consumption and increase belt life. ABV idlers operate with very low coefficient of friction and are designed for reliable and guaranteed performance of up to 60,000 hours, We manufactures with ISO , DIN and other international standards.

Types of Conveyor Rollers

  • Support Rollers / Center Rollers
  • Wing Rollers
  • Troughset Rollers
  • Impact Rollers
  • Return Roller / Knock Rollers
  • Garland Rollers
  • Silicon Lagging Rollers
  • Sorocket Driven Rollers
  • Rollers For Food Processing Machines

Our facilities for Pulleys Manufacturing

  • CNC Band saw cutting machines
  • Plasma cutting Machines
  • Semi-Automatic Lathe machines
  • Dual Torch MIG Welding Machines
  • Bearing press fitting Machines
  • Auto Dry Painting Booth

Testing Equipment’s

  • Run out Tests
  • Water Ingress Test
  • Dust Ingress Test
  • Friction Test

Salient features of ABV Rollers

  • Rollers are designed in reference to ISO and DIN standard based on customer specifications.
  • Total Runout on the rollers are limited to less than 1.3 mm based on Length of the Roller.
  • Assembly of the Rollers done with Bearing press fitting machine
  • Standard Bearings are from Global suppliers like SKF , FAG
  • Roller shafts are made of C45 steel and ultrasonically tested
  • Shafts machining carried with precision CNC Machine.
  • Seals are designed to avoid Dust ingress and Water ingress with precision Moulds.
  • Housings are designed based on Bearing size with better concentric Tolerance.
  • Rubber lagging sheets are of Natural Rubber and are hot vocalized to shell.
  • SBR Impact discs with 70 shore hardness for Impact rollers.

Salient features of ABV Pulleys are